Flat Wire Motor
Sei vagadziri vemotokari dzemagetsi (EV) vakawanda vachitendeukira kune yakafuratira waya inomonereka yemamotor avo?
Flat waya mota imhando nyowani yedhiraivha mota. Waya yaro yakati sandarara panzvimbo yeraundi. Asi hachisi chinhu chitsva. Yakaonekwa mundima yeindasitiri makumi emakore apfuura.
Nekudaro, kushandiswa kwemaflat waya mota mumotokari dzesimba idzva kwave kuri mumakore achangopfuura. Saka, iyo mota yewaya yakadzika inoshanda sei? Inoita sei zvakanakira izvozvo? Tevere, chinyorwa ichi chinozivisa iyo flat waya mota zvakadzama kubva kune akawanda maficha.
Chii chinonzi Flat Wire Wining?
Flat waya mota haisi pfungwa nyowani. Iine nhoroondo refu yebudiriro, makumi emakore. Pakutanga, yainyanya kushandiswa mumagetsi emagetsi epamusoro uye seti yejenareta mumunda weindasitiri, nekuti zviitiko izvi zvine zvinodiwa zvakanyanya zvesimba uye kugona kwemamotor.
Gare gare, indasitiri yemotokari yemagetsi matsva yakabuda zvishoma nezvishoma, uye mota dzakatsetseka dzakatanga kushandiswa mumunda wemotokari. Mazhinji mabasa ekushandisa pamotokari anoshandisa flat waya motors, senge majenareta emotokari, matangi, EPS (magetsi emagetsi) mota, main drive motors, P2 (parallel hybrid) system motors, nezvimwe.
Kupeta waya kunosanganisira kushandisa waya dzakati sandarara, dzakaita seribhoni pachinzvimbo chewaya dzechinyakare dzakatenderedzwa mumagetsi emagetsi.
Iyi dhizaini inowedzera nzvimbo yepasi kuti iri nani kupisa kupisa uye inobvumira imwe compact, nzvimbo-inochengetedza mota dhizaini.
Flat wire winding zvakare inoderedza kusagadzikana kwemagetsi, kuvandudza huwandu hwemotokari kunyatsoshanda. Parizvino, vagadziri vazhinji vanoshandisa hairpin conductor zvimiro kugadzira flat waya mota.
Nekukwenenzvera zvinhu izvi, flat wire winding inosimudzira mashandiro uye hupenyu hurefu hwemotokari dzemagetsi (EV) mota, zvichiita kuti dziwedzere kuvimbika uye dzishande.
Iyi tekinoroji yave kuita musimboti mukushanduka kweyepamusoro-inoshanda EV mota, ichityaira kufambira mberi muindasitiri.
Flat Wire Winding
Round Wire Winding
kunyatsoshanda
Flat wire winding inoderedza kusamira kwemagetsi, zvichikonzera kushanda kwepamusoro zvichienzaniswa nekutenderera waya. Izvi zvinoreva kurasikirwa kwesimba shoma uye kuita zviri nani zvachose.
Kupisa Kupisa
Iyo yakawedzera pamusoro penzvimbo yewaya dzakatsetseka inobvumira hukuru hwekupisa kupisa, iyo inobatsira mukugadzirisa kupisa kwemoto uye kurebesa hupenyu hwemotokari.
Space Utilization
Flat wire winding inopa yakawedzera compact dhizaini, kuchengetedza nzvimbo mukati memota. Izvi zvinogona kutungamirira kumotokari dzemagetsi dzakareruka uye dzakagadziridzwa.
Manufacturing Complexity
Nepo waya yakatsetseka inomonereka ichipa akawanda mabhenefiti, yakaoma uye inodhura kugadzira pane yechinyakare kutenderera waya inomonereka.
mukurumari
Flat wire winding inosimudzira kusimba uye kuvimbika kwemota nekudzikisira hotspots uye zvinogona kukundikana mapoinzi, kuve nechokwadi chekuita kunoenderana nekufamba kwenguva.
Zvakanakira zveFlat Wire Winding MuEV Motors
Saka, ndezvipi zvakanakira flat waya mota mumotokari nyowani dzesimba? Zvadaro, tichaongorora zvinotevera zvikamu:
1. Yepamusoro Slot Zadza Factor:
Kazhinji, iyo slot yekuzadza chiyero cheyakatenderera waya mota ingangoita makumi mana muzana, nepo slot yekuzadza chiyero cheflat waya motors inogona kusvika kupfuura makumi matanhatu%. Flat wire motors anoshandisa mitsetse yemhangura panzvimbo yewaya dzemhangura, ichiwedzera huwandu hwemhangura conductor mune slots. Izvi zvinowedzera slot yekuzadza chinhu, kuderedza magineti kuvuza uye kusada, nekudaro kuwedzera magineti flux uye torque.
2. Simba Rakakura Uye Nekubudirira:
Nekuda kweiyo yepamusoro slot yekuzadza chinhu, flat copper waya motors inogona kuburitsa simba rakawanda muhukuru hwakafanana kana hudiki uye huremu. Izvi zvakakosha kumotokari dzemagetsi, sezvo zvichireva kuchengetedza nzvimbo nemitengo uku uchiwedzera kushanda kwesimba uye kutyaira.
3. Lower Noise uye Vibration:
Noise uye vibration nyaradzo zvinoreva ruzha rwekuita kwemota kana vibration kukanganisa pakunyaradza kwemushandisi. Flat wire motors, neayo epamusoro slot fill factor, anoita zvakanyanya pasi pekumhanya-pasi, yakakwirira-torque, kana yakakwirira-kumhanya, yakaderera-torque mamiriro. Izvi zvinoita kuti ruzha uye kudedera kwadzikire nekuda kwekuderera kushoma mukumhanya kwekutenderera.
Muchidimbu, zvichienzaniswa neatenderedzwa waya motors, flat waya motors ane zvakanakira yakakwira slot yekuzadza rate, yakakwira simba density uye kushanda zvakanaka, ruzha rwakanaka uye kunyaradza.
Aya mabhenefiti anoita kuti flat waya mota dzive nehupamhi hwekushandisa tarisiro uye mukana wemusika mumunda wemota nyowani dzesimba. Saka, sei flat waya motors inowana izvi zvakanaka? Ndeipi nzira yekugadzira?
Kugadzira Maitiro eFlat Wire Winding
Kusarudzwa Kwezvinhu:
Maitiro acho anotanga nekusarudza emhando yepamusoro copper flat waya. Zvinhu izvi zvinosarudzwa nekuda kwemaitiro avo emagetsi emagetsi uye mechanical properties.
Wire Kugadzirira:
Idzo dzakasarudzwa waya dzakatsetseka dzinocheneswa uye dzakaputirwa nezvinhu zvekudzivirira kudzivirira mapfupi maseketi uye kuwedzera kusimba. Insulation iyi inogona kuiswa kuburikidza nenzira dzakasiyana senge enamel yekuputira kana kuputira nematepi anodzivirira.
Slot Insulation
Iyo mota inotsvedza inoiswa insulated kuti ive nechokwadi chekuti hapana kubatana kwemagetsi pakati pemamhepo uye mota yepakati. Iyi nhanho inosanganisira kuisa insulating zvinhu, senge bepa kana epurasitiki liner, mumaslots.
Winding Process
Idzo insulated dzakafuratira waya dzinobva dzaroverwa pachombo chemota vachishandisa michina inomonereka. Michina iyi yakagadzirirwa kunyatsoisa waya dzakapfava mumaslots, kuve nechokwadi chekuzadza slot kuzadzwa uye mashoma mapeji.
Kupindira
Kana kupeta kwapera, mahwindi ega ega anobatanidzwa kuti agadzire dunhu remagetsi remota. Iyi nhanho inosanganisira kusonwa kana kubatanidza waya inopera kugadzira nzira yemagetsi inoenderera.
Impregnation uye Kurapa
Iyo mota yeronda inozoiswa nevarnish kana resin kuchengetedza mamhepo uye kunatsiridza kupisa kwekushisa. Iyo mota inozoporeswa muchoto kuti iomese resin, kuve nechokwadi chekuti mamhepo akasimba munzvimbo.
Gungano Rekupedzisira uye Kuedzwa
Mushure mekurapa, mota inounganidzwa nezvimwe zvinhu zvakaita semabhengi uye dzimba. Iyo mota yapedzwa inoedzwa zvakasimba kuti ione kushanda kwayo kwemagetsi nemakanika isati yaiswa uye kutumirwa.
Iyi nhanho-nhanho maitiro inovimbisa kugadzirwa kwemhando yepamusoro, yakavimbika flat waya inomonereka mota, yakagadzirira kushandiswa mumotokari dzemagetsi.
Kushandiswa kweFlat Wire Motors muIyo New Energy Vehicle Industry
Tichitaura nezve nhoroondo yebudiriro yeaflat waya motors, Chevrolet neToyota vaive vekutanga kugadzira mota kutora maflat waya mota. Nekuvandudzwa uye kufarirwa kweaflat waya motors muChina, makambani mazhinji emagetsi matsva, akadai seTesla, SAIC New Energy, Zeekr, uye BYD, atangawo kushandisa zvishoma nezvishoma maflat waya motors.
Kuenzaniswa nematenderedzwa waya motors, flat waya motors ine zvakanakira yakakwira slot yekuzadza mwero, yakakwira simba density, kukwirira kwepamusoro, hukuru hudiki, kugona kwakanyanya, kusimba kwemafuta ekupisa, kudzika-kukwira, uye ruzha rwakadzika.
Zvinoenderana nedata rakakodzera, flat waya motors i10% yakawanda simba rinoshanda pane rakatenderera waya mota.
Sekureva kwaChen Guo, injinjiniya yekusimudzira yakabatanidzwa paBYD, "Mamodheru matsva anogadzirwa neBYD anoshandisa flat waya mota."
Zvinonzwisiswa kuti maOEM akasiyana-siyana anga achiisa zvakanyanya bhizinesi rewaya mota, uye mhando dzinotengeswa zvakanyanya seTesla Model 3/Y, BYD DM-i, BYD Qin PLUSEV, Volkswagen ID.4 neZeekr 001 dzatove nemagetsi ewaya.
mhedziso
Stator flat wire winding muEV motors inopa zvakakosha mukubudirira, simba, uye kuderedza ruzha. Nekuvandudza slot yekuzadza chinhu uye kuwedzera kupisa kupisa, iyi tekinoroji inotungamira kune mamwe ane simba uye akavimbika mota. Kubva pamagadzirirwo ekuchengetedza nzvimbo kusvika kumabasa akanyarara, mabhenefiti ari pachena.
Wakagadzirira kukwirisa mapurojekiti ako emotokari yemagetsi? Bata nesu nhasi kuti tikurukure tsika flat waya inomonereka mota stator dzakagadzirirwa kune zvaunoda chaizvo. Ngatityaire ramangwana reEV tekinoroji pamwechete!
Iyo enameled waya inotumirwa inoratidzirwa neina bvunzo dzekuita: mechanical properties, chemikari zvivakwa, magetsi emagetsi, uye thermal properties.Inonyanya kushandiswa kumhepo mawaya mune general motors, midziyo yemagetsi, zviridzwa, transformers uye dzimwe nzvimbo dzebasa.
Kuita zviri nani Zvinhu zvishoma
Chikumbiro chako chinounza huremu uye zvipingaidzo zvenzvimbo. Ndosaka edu Motor Stator Busbars achiunza compact, lightweight dhizaini. Kuendesa hukama hwakavimbika, kunyangwe munzvimbo dzakaomarara.
Bhazi remota / Rinochinja bhokisi / Batsira kutungamira:
*Busbar: Yakaoma / inoshanduka
* Bhazi: 600-100w, 150-250A
*Sefa: 800v, 20-250A
